High Speed Carton Type Packing Automatic milk juice Aseptic Filling Machine
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High Speed Carton Type Packing Automatic milk juice Aseptic Filling Machine
A：Device characterization
The main features are: disposable auto-complete feed, sterilization, box making, filling, forming, sealing action, the molding of composite materials using hydrogen peroxide spray and high-intensity ultraviolet radiation and sterile hot air drying, packaging, materials completion of the aseptic chamber of the filling and after the filling of the seal are in a positive pressure conditions, thus ensuring a sterile packaging materials and materials to be packaged through a juice beverage after the UHT sterilization at room temperature shelf life of long up to one year. In addition, the aircraft PLC optical correction, frequency control, pneumatic solenoid valve, vacuum systems, liquid level control, smart electronic thermostat adjustment, automatic fault alarm system and sterile room, etc. Germany, Japan and other countries of the famous brand , the whole machine is used stainless steel, beautiful appearance, convenient operation.
a、
The forming system we choose our own patent rectangular forming method instead of roundness system which use by Tetrapak, this system made the running much more stable, the function much more reliable, the
exterior appearance of the product much perfect.
b、
We choose roll extrusion as the carton conveyer, the fixed amount, cutting carton and forming system we use mechanical transmission multilayer push-draw mode which instead tetra pack’s mechanical grabbing system, our method makes the machine runs much more stable.
c、
Automatic finished all the job step, which includes run over the scroll reposefully, print the date and batch number, stick plastic tape, chemical and physical sterilizing, roll into cylinder, filling material, sealing-off, molding, cutting and horn-shaped.
d、
This design blend into modern “optical, mechanical and electronic integration” and skillful manufacture. We choose closed loop to control the tension, use opto-electricity for detection, PLC control the system, oversaw and operated by human-machine interface, radiant heat and high frequency induction heating put to work skillfully then make the sealing much firm and reliable in cross and vertical direction, use mechanical as main drive and barometric as assistant drive. Scientific and reasonable use, we make this machine operating freely and stable.
e、
The main transmission is mechanical and the auxiliary drive is vapor-pressure type. scientifically and rationally use, made the machine runs much more freely and stable.
f、
We add a special design: change the scroll without stop operating. This design can change the scroll freely under the operating situation
B：Equipment for filling and packaging process engineering
C： Device parameters
D：Equipment components configuration
PLC：Siemens brand:S7-200/32，24V DC.Extremely high reliability, rich instruction set, fast floating-point operation speed, powerful internal integration, rich module expansion.
Man-machine interface：Siemens brand:TP177A/dpi240×320pixel,Resolution 240 × 320 pixels, freely defined alarm level alarm system by Vector graphics options. Trend graphs, predefined text, password protection, recipe storage function.
frequency transformer：Siemens brand:6SE7016-IEA61/Rated output voltage: 3AC，380~460V;Rated output current :6.1A;Rated phase current:6.3A.
Pneumatic cylinders：FESTO brand:The housing is a refined aluminum alloy, the piston cap material is brass, and the piston rod is high alloy stainless steel, the sealing member is a fluorocarbon rubber.
Temperature Controller：DELTA brand:Programmable temperature controller, can be connected with PLC communication range of the instrument 0 to 800 ° C operating supply AC220V PID control.
Sensor：Integrated temperature transmitters, the basic error: ± 1% output signal 4 ~ 20mA, power supply 24 DC, temperature drift ≤ 0.015% / ℃, measuring range 0 to 800 °C.
Solenoid valve：SMS electromagnetic valve, leak plugging absolutely endoleaks easy to control the use of safety; voltage AC220V or DC24V, opening and closing time can be adjusted separately.
Hydrogen peroxide pump：SHCZS hydrogen peroxide pump three imported bearings, shaft bold, is to maintain the stability of the pump; painting silicon carbide on the pump shaft and seal friction, to increase strength, to ensure no wear and shaft, in order to maintain seamless oil phenomenon, to ensure the life of the shaft.
Drive motor：Using the servo motor, the electronic controller to the shaft encoder signals and the set value, and when a deviation occurs, the motor rotates the direction of reducing the deviation.
G:Straw applicator
Straw machine for 125ml to 375ml
① Product introduction
TG-8000-type paste tube machine is suitable for aseptic brick boxes, roof boxes and pouches food packaging paste straw. The whole machine adopts Omron PLC control, man-machine interface touch screen operation. Air source treatment and actuator adopts Japanese SMC brand pneumatic control components using the U.S. MAC high frequency solenoid valve; motor Japanese Yaskawa high-speed servo system; system uses the world's most well-known American Nordson hot melt rotation positioning motor and pineapple head transposition Zun Blue Series hot melt adhesive machine. Product delivery can be done automatically, straw conveying crop straw, plastic products, straw paste and fault alarm processes, save a lot of manpower and resources.
②
The main features are: disposable auto-complete feed, sterilization, box making, filling, forming, sealing action, the molding of composite materials using hydrogen peroxide spray and high-intensity ultraviolet radiation and sterile hot air drying, packaging, materials completion of the aseptic chamber of the filling and after the filling of the seal are in a positive pressure conditions, thus ensuring a sterile packaging materials and materials to be packaged through a juice beverage after the UHT sterilization at room temperature shelf life of long up to one year. In addition, the aircraft PLC optical correction, frequency control, pneumatic solenoid valve, vacuum systems, liquid level control, smart electronic thermostat adjustment, automatic fault alarm system and sterile room, etc. Germany, Japan and other countries of the famous brand , the whole machine is used stainless steel, beautiful appearance, convenient operation.
a、
The forming system we choose our own patent rectangular forming method instead of roundness system which use by Tetrapak, this system made the running much more stable, the function much more reliable, the
exterior appearance of the product much perfect.
b、
We choose roll extrusion as the carton conveyer, the fixed amount, cutting carton and forming system we use mechanical transmission multilayer push-draw mode which instead tetra pack’s mechanical grabbing system, our method makes the machine runs much more stable.
c、
Automatic finished all the job step, which includes run over the scroll reposefully, print the date and batch number, stick plastic tape, chemical and physical sterilizing, roll into cylinder, filling material, sealing-off, molding, cutting and horn-shaped.
d、
This design blend into modern “optical, mechanical and electronic integration” and skillful manufacture. We choose closed loop to control the tension, use opto-electricity for detection, PLC control the system, oversaw and operated by human-machine interface, radiant heat and high frequency induction heating put to work skillfully then make the sealing much firm and reliable in cross and vertical direction, use mechanical as main drive and barometric as assistant drive. Scientific and reasonable use, we make this machine operating freely and stable.
e、
The main transmission is mechanical and the auxiliary drive is vapor-pressure type. scientifically and rationally use, made the machine runs much more freely and stable.
f、
We add a special design: change the scroll without stop operating. This design can change the scroll freely under the operating situation
B：Equipment for filling and packaging process engineering
C： Device parameters
| Productivity | 6000BPH for 200ML |
| Package shape | Brick base shaped, brick slim shaped. |
| packaging material | PE/PAPER/PE/AL/PE/PE aseptic packaging material roll,7 layers |
| Electric power | 30Kw （Mechanical transmission：5Kw，Electric heating power：25Kw） |
| Rated voltage | 220V/380V |
| Power frequency | 50Hz/60Hz |
| compressed air | 0.4-0-6Mpa，1.0M³/min |
| Technological process | Form feed - print date – sterilize – filling - shaping |
| Operation mode | PLC control, man-machine interface operation. |
| Shelf life | In 25 - 30℃, juice 12 months, milk 6 months. |
| Outside measurement | L×W×H=4500×1600×4000mm |
D：Equipment components configuration
PLC：Siemens brand:S7-200/32，24V DC.Extremely high reliability, rich instruction set, fast floating-point operation speed, powerful internal integration, rich module expansion.
Man-machine interface：Siemens brand:TP177A/dpi240×320pixel,Resolution 240 × 320 pixels, freely defined alarm level alarm system by Vector graphics options. Trend graphs, predefined text, password protection, recipe storage function.
frequency transformer：Siemens brand:6SE7016-IEA61/Rated output voltage: 3AC，380~460V;Rated output current :6.1A;Rated phase current:6.3A.
Pneumatic cylinders：FESTO brand:The housing is a refined aluminum alloy, the piston cap material is brass, and the piston rod is high alloy stainless steel, the sealing member is a fluorocarbon rubber.
Temperature Controller：DELTA brand:Programmable temperature controller, can be connected with PLC communication range of the instrument 0 to 800 ° C operating supply AC220V PID control.
Sensor：Integrated temperature transmitters, the basic error: ± 1% output signal 4 ~ 20mA, power supply 24 DC, temperature drift ≤ 0.015% / ℃, measuring range 0 to 800 °C.
Solenoid valve：SMS electromagnetic valve, leak plugging absolutely endoleaks easy to control the use of safety; voltage AC220V or DC24V, opening and closing time can be adjusted separately.
Hydrogen peroxide pump：SHCZS hydrogen peroxide pump three imported bearings, shaft bold, is to maintain the stability of the pump; painting silicon carbide on the pump shaft and seal friction, to increase strength, to ensure no wear and shaft, in order to maintain seamless oil phenomenon, to ensure the life of the shaft.
Drive motor：Using the servo motor, the electronic controller to the shaft encoder signals and the set value, and when a deviation occurs, the motor rotates the direction of reducing the deviation.
G:Straw applicator
Straw machine for 125ml to 375ml
① Product introduction
TG-8000-type paste tube machine is suitable for aseptic brick boxes, roof boxes and pouches food packaging paste straw. The whole machine adopts Omron PLC control, man-machine interface touch screen operation. Air source treatment and actuator adopts Japanese SMC brand pneumatic control components using the U.S. MAC high frequency solenoid valve; motor Japanese Yaskawa high-speed servo system; system uses the world's most well-known American Nordson hot melt rotation positioning motor and pineapple head transposition Zun Blue Series hot melt adhesive machine. Product delivery can be done automatically, straw conveying crop straw, plastic products, straw paste and fault alarm processes, save a lot of manpower and resources.
②
| overall dimension | 3500x860x1500 |
| machine weight | 300kg |
| horse power | 4.5KW max. |
| max. production capacity | 12000BPH |
| feed pattern | single file |
| width of carrying belt | B55 |
| application gas pressure | 0.4-0.6Mpa |
| Working pressure of the hot melt adhesive pump | 0.28Mpa |
| max. gas consumption | 100L/min |
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